AIE Consultancy combines Lean Six Sigma engineering consultancy with recognised distribution of Soluna Solar Solutions and Henan Yugong Machinery across Africa — from process optimisation to installed power and heavy plant.
AIE Consultancy delivers operational excellence, manufacturing optimisation and sustainable energy solutions to industrial clients across Southern Africa, grounded in proven Lean Six Sigma methodology and hands-on pharmaceutical, FMCG and manufacturing experience.
To become Southern Africa's leading industrial engineering consultancy, recognised for delivering measurable operational improvements and sustainable solutions.
Empower industrial organisations to achieve operational excellence through data-driven process optimisation, advanced manufacturing solutions and sustainable energy integration.
AIE Consultancy is a recognised distributor for Soluna Solar Solutions and Henan Yugong Machinery in Africa, supplying, installing and supporting their equipment alongside our own engineering services.
Recognised distributor across Africa
Residential, commercial and high-voltage lithium energy storage systems, supplied with sizing, installation and commissioning support.
Recognised distributor across Africa
Heavy construction, mining and site machinery for stone mining, pile foundation work, dust suppression and working at height.
LFP battery systems for homes, businesses and industrial plants, all certified to IEC62619 & CE with UN38.3 transportation approval and IP65 ingress protection.
Purpose-built plant for stone extraction, pile foundation work, lifting at height and dust suppression, supplied with technical selection support and after-sales backing.
PLC-controlled wire tension and cutting current for marble and granite mining, trenching, shaping and separation. Mining depth 10–20 m with cutting speeds of 3–4 m²/h.
Cuts cast-in-place, cement and precast pile heads in pile foundation engineering, working over 20 times faster than manual breaking.
Rapidly deployable folding site accommodation and offices for construction and mining camps.
Compact tracked crane for confined-site lifting during installation, maintenance and steel structure construction.
Mobile elevated platforms for installation and maintenance in factories, steel structures and electric power works, built to GB/CE standards.
Impeller, fan, nozzle and water tank dust suppression system for mine dust reduction, forestry and waste site disinfection, protecting workers from airborne dust.
Value stream mapping, bottleneck elimination, line balancing and facility layout work that typically cuts cycle times 15–25% and lifts capacity 10–20%.
IQ/OQ/PQ qualification, HVAC and cleanroom validation, automated line integration and full GMP documentation packages.
Custom PM schedules, CMMS implementation, spare parts optimisation and TPM/RCM deployment driving 30–50% downtime reduction.
Lean assessments, DMAIC project execution, Kaizen facilitation, 5S and team certification programmes.
ISO 9001:2015 systems, WHO GMP gap analysis, SOP development, internal audits and inspection readiness.
Manufacturing KPI dashboards, real-time equipment monitoring, predictive maintenance analytics and SAP optimisation.
Commercial and industrial PV design, battery storage integration, hybrid solar-grid-generator systems, energy audits and maintenance.
Capital projects, new product introduction, vendor coordination, budget and risk management with 95%+ on-time delivery.
Site visits, stakeholder interviews, data collection and preliminary ROI estimation.
Lean Six Sigma analysis, custom solution development and a costed implementation roadmap.
Hands-on execution with your team, training, documentation and progress tracking.
Performance measurement against targets, system validation and final documentation.
Ongoing monitoring, quarterly reviews and long-term optimisation partnership.
Active in four primary markets, with coverage expanding into Botswana, Namibia, Malawi and Tanzania.
Harare, Bulawayo and nationwide
Gauteng, Western Cape, KwaZulu-Natal
Maputo, Beira, Nampula, Tete
Lusaka, Copperbelt, Livingstone
Tell us about your plant, project or power requirement and we will come back with a practical, costed way forward. No obligation — just expert advice.